Winches SA

Ingula Pumped Storage Shaft Winders




Project Credential · Ingula Pumped Storage Scheme · Eskom

Winches SA Winders for Africa’s Largest Pumped-Storage Scheme

Winches SA designed and manufactured the shaft winches and winders for the Ingula Pumped Storage Scheme — Eskom’s flagship 1,332 MW underground hydropower project, built deep in the Drakensberg escarpment.

1,332 MWInstalled Capacity
4Pump-Turbine Units
~300 mPenstock Shaft Depth
EskomClient
Winches SA technicians factory-testing a custom electric shaft winder with a grooved steel wire-rope drum, motor drive and control panel, of the type manufactured in Silverton, Pretoria for the Ingula Pumped Storage Scheme
Winches SA custom electric shaft winder under factory acceptance test, of the type built for the Ingula Pumped Storage Scheme (Eskom)

What we built

Winches SA designed and manufactured the shaft winches and winders for the Ingula Pumped Storage Scheme — Eskom’s flagship 1,332 MW underground hydropower project in the Drakensberg, and one of the most technically demanding underground civil and mechanical projects ever undertaken in Africa. Four 333 MW pump-turbine units sit in a buried cavern deep in the escarpment, fed by penstock shafts roughly 300 metres deep. Our single and multi-drum shaft winders handled shaft sinking, lining and underground access, every unit factory acceptance tested and built in-house in Pretoria to ISO 9001:2015.

Winches SA custom electric shaft winder installed on a concrete foundation on site, with grooved steel wire-rope drum, gearbox drive and hydraulic brake unit, manufactured in Silverton, Pretoria for the Ingula Pumped Storage Scheme
Winches SA custom electric shaft winder installed on site, of the type built for the Ingula Pumped Storage Scheme (Eskom)

Equipment

ApplicationShaft sinking, lining & underground access winders
Winch typeSingle & multi-drum shaft winders
DriveElectric motor / spur gearbox / hydraulic brake
GuardingFull mesh rope guard — OEM safety standard
ClientEskom SOC Ltd
StandardISO 9001:2015 · factory acceptance tested
Why it matters: Ingula’s penstock and gate-shaft work mirrors the requirements of the Lesotho Highlands Water Project’s Polihali and Katse gate shafts almost exactly — deep shaft, drill-and-blast, Eskom safety standards throughout. It is the single strongest proof that Winches SA builds shaft winders for Africa’s largest pumped-storage scheme and projects of that scale.

Ingula is gate-shaft experience at Eskom’s highest safety bar — deep shaft, drill-and-blast, factory acceptance tested. That environment is the same one you meet on the Polihali intake tower and transfer tunnel, which is why the capability transfers directly.
Winches SA team

Common questions

Who manufactured the shaft winders for Ingula Pumped Storage Scheme?

Winches SA designed and manufactured the shaft winches and winders for the Ingula Pumped Storage Scheme, Eskom’s 1,332 MW underground hydropower project in the Drakensberg. The single and multi-drum winders were built in-house in Pretoria to ISO 9001:2015 and factory acceptance tested before delivery.

How big is the Ingula Pumped Storage Scheme?

The Ingula Pumped Storage Scheme has an installed capacity of 1,332 MW from four 333 MW pump-turbine units housed in a buried cavern in the Drakensberg escarpment, with penstock shafts around 300 metres deep. It is one of the largest underground hydropower projects in Africa.

What drive system do Winches SA shaft winders use?

Winches SA shaft winders for Ingula use an electric motor driving through a spur gearbox with a hydraulic brake, and a full mesh rope guard as the OEM safety standard. Each unit is configured to the shaft depth, load and duty cycle of the specific application.

Are Winches SA winders suitable for the Lesotho Highlands Water Project?

Winches SA shaft-winder experience on Ingula transfers directly to the Lesotho Highlands Water Project. Ingula’s penstock and gate-shaft work mirrors the Polihali and Katse gate-shaft requirements, and the deep-shaft drill-and-blast environment is equivalent to the Polihali intake tower and transfer tunnel works.

Does Winches SA build winders for Eskom projects?

Winches SA has manufactured winches, winders and hoisting equipment for multiple Eskom projects, including the Ingula Pumped Storage Scheme and the Kusile and Medupi power stations. All equipment is built to Eskom safety standards and ISO 9001:2015.

Africa’s leading manufacturer of shaft winders and underground access winches

Winches SA — Africa’s leading designer and manufacturer of custom winches, hoists and winders

Engineered and built entirely in-house in Pretoria, South Africa, since 1992. ISO 9001:2015 certified. We do not import, resell or rebadge. Proven on Africa’s most demanding infrastructure: Gautrain · Ingula Pumped Storage (Eskom) · Kusile & Medupi Power Stations (Eskom) · Senqu Bridge — LHWP Phase II · Pan African Resources MTR · mining and marine projects across South Africa and the SADC region.

Custom-engineered to your specification. Designed, manufactured and supported locally.
+27 (0)12 804 0758 · contact@winches.co.za · Silverton, Pretoria

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